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EASA AD No.: 2016-0223

         3.        Enquiries regarding this AD should be referred to the EASA Safety Information Section,
                   Certification Directorate. E-mail: ADs@easa.europa.eu.

         4.        For any question concerning the technical content of the requirements in this AD, please
                   contact your designated Rolls-Royce representative, or download the publication from your
                   Rolls Royce Care account at https://customers.rolls-royce.com.
                   If you do not have a designated representative or Rolls Royce Care account, please contact
                   Corporate Communications at Rolls-Royce plc, P.O. Box 31, Derby, DE24 8BJ, United Kingdom
                   Telephone +44 (0)1332 242424,
                   or send an email through http://www.rolls-royce.com/contact/civil_team.jsp identifying the
                   correspondence as being related to Airworthiness Directives.




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Lufttüchtigkeitsanweisung                        Luftfahrt-Bundesamt
                                                                                       - Sachgebiet T23 -
                                            D-2012-139R2                             38144 Braunschweig
                                     EASA AD 2016-0227 vom 10.11.2016                Fax: +49-531-2355-5298
                                                                                     email: ad@LBA.de

ROLLS-ROYCE                                                                                 14.11.2016

Betroffenes Luftfahrtgerät:
Art des Luftfahrtgerätes:       Flugmotor
Inhaber der Musterzulassung:    Rolls-Royce plc
Hersteller:                     Rolls-Royce plc
Muster:                         RB211 Trent 500 Series Engines
Baureihen:                      RB211 Trent 553-61, RB211 Trent 553A2-61, RB211 Trent 556-61,
                                RB211 Trent 556A2-61, RB211 Trent 556B-61, RB211 Trent 556B2-61,
                                RB211 Trent 560-61 und RB211 Trent 560A2-61
Werknummern:                    Alle
                                Die betroffenen Triebwerke sind in Airbus A340-500 und A340-600 Flugzeugen
                                installiert, aber nicht auf diese beschränkt.
Gerätenummer:                   6343, EASA.E.060

Revisionsstand:
Diese LTA ersetzt D-2012-139R1 vom 16.11.2012

Airworthiness Directive der ausländischen Behörde:
EASA AD 2016-0227 vom 10.11.2016


Genannte Airworthiness Directives unter dieser Rubrik, die nicht durch die EASA herausgegeben worden sind,
wurden durch die EASA über die Entscheidung Nr. 02/2003 übernommen und sind somit ebenfalls Airworthiness
Directives der EASA.

Die genannte Airworthiness Directive wird im Luftfahrt-Bundesamt unter der Nummer 2012-139R2 geführt.

Betrifft:
(ATA 73) Engine - Low Pressure Fuel Tubes, Clips and Fuel Oil Heat Exchanger Mounts - Inspection

Anmerkungen:

Gemäß M.A.303 und M.A.301 5.i) des Anhang I der Verordnung (EU) Nr. 1321/2014 (Teil-M) dürfen Luftfahr-
zeuge nach dem in der Lufttüchtigkeitsanweisung angegebenen Termin nur in Betrieb genommen werden,
wenn die angeordneten Maßnahmen ordnungsgemäß durchgeführt worden sind.

Die Europäische Agentur für Flugsicherheit (EASA) hat die oben referenzierte Lufttüchtigkeitsanweisung
EASA AD 2016-0227 vom 10.11.2016 herausgegeben oder per Entscheidung Nr. 02/2003 übernommen.
Gemäß § 14 Abs. 2 der Betriebsordnung für Luftfahrtgerät (LuftBO) sind diese Lufttüchtigkeitsanweisun-
gen direkt in der Bundesrepublik Deutschland gültig und bedürfen keiner Umsetzung durch das Luftfahrt-
Bundesamt.

Mit Hilfe dieser Übersichtsseite veröffentlicht das Luftfahrt-Bundesamt ebenfalls die über § 14 Abs. 2 direkt
gültige Lufttüchtigkeitsanweisungen der EASA in den Nachrichten für Luftfahrer und im Internet unter
www2.LBA.de/LTAs/. Dieser Service dient reinen Informationszwecken und liegt keinem Verwaltungsver-
fahren zu Grunde. Rechtsmittel sind damit ausgeschlossen.




D-2012-139R2                                   Seite 1 von 1                                            519/2016
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EASA AD No.: 2016-0227


                                                                  Airworthiness Directive
                                                                  AD No.: 2016-0227
                                                                  Issued:          10 November 2016
                                                                  Note: This Airworthiness Directive (AD) is issued by EASA, acting in accordance with Regulation
                                                                  (EC) 216/2008 on behalf of the European Union, its Member States and of the European third
                                                                  countries that participate in the activities of EASA under Article 66 of that Regulation.

         This AD is issued in accordance with Regulation (EU) 748/2012, Part 21.A.3B. In accordance with Regulation (EU) 1321/2014 Annex I, Part M.A.301, the
         continuing airworthiness of an aircraft shall be ensured by accomplishing any applicable ADs. Consequently, no person may operate an aircraft to which
         an AD applies, except in accordance with the requirements of that AD, unless otherwise specified by the Agency [Regulation (EU) 1321/2014 Annex I,
         Part M.A.303] or agreed with the Authority of the State of Registry [Regulation (EC) 216/2008, Article 14(4) exemption].


         Design Approval Holder’s Name:                                                    Type/Model designation(s):
         ROLLS-ROYCE plc                                                                   RB211 Trent 500 engines

         Effective Date:                 24 November 2016
         TCDS Number(s): EASA.E.060
         Foreign AD:                     Not applicable
         Supersedure:                    This AD supersedes EASA AD 2012-0237R1 dated 14 November 2012.


         ATA 73 – Engine – Low Pressure Fuel Tubes, Clips and Fuel Oil Heat Exchanger
         Mounts – Inspection


         Manufacturer(s):
         Rolls-Royce plc (RR)

         Applicability:
         RB211 Trent 553-61, 553A2-61, 556-61, 556A2-61, 556B-61, 556B2-61, 560-61 and 560A2-61
         engines, all serial numbers.

         These engines are known to be installed on, but not limited to, Airbus A340-500 and A340-600
         series aeroplanes.

         Reason:
         Fuel leaks from the low pressure (LP) fuel tubes, which run between the LP fuel pumps and high
         pressure (HP) fuel pumps, occurred in-service. The results of subsequent technical investigations
         showed that these were caused by frettage between the securing clips and the LP fuel tube outer
         surface, which reduces the fuel tube thickness, leading to fracture of the fuel tube and consequent
         fuel leak.

         This condition, if not detected early enough or if not correctly managed, could lead to critical fuel
         unbalance or in-flight fuel starvation. Fuel leak detection and the associated aeroplane procedures
         can be complex, leading to some flight crews failing to detect and/or address such situations.


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3063

EASA AD No.: 2016-0227


         To address this potential unsafe condition, RR published Alert Non-Modification Service Bulletin
         (NMSB) RB.211-73-AG797 to provide inspection instructions as a precautionary measure to mitigate
         the risk of in-flight fuel starvation. Consequently, EASA issued AD 2011-0243 to require a one-time
         on-wing inspection of the LP fuel tubes and the associated clips and, depending on findings,
         replacement of the affected parts with serviceable parts.

         After that AD was issued, further engineering evaluation based on the reported inspection results
         showed the need for repetitive inspections. Prompted by these findings, RR published Alert NMSB
         RB.211-73-AG948 to provide inspection instructions, and EASA issued AD 2012-0237 (later revised),
         retaining the requirements of EASA AD 2011-0243, which was superseded, and introduced
         additional repetitive inspections of LP fuel tubes, clips and fuel-to-oil heat exchanger (FOHE) mounts
         and, depending on findings, accomplishment of applicable corrective action(s).

         Since EASA AD 2012-0237R1 was issued, further evaluation of the reported inspection results
         showed the need to correct some technical instructions and to reduce the inspection interval.
         Prompted by these findings, RR issued Alert NMSB RB.211-73-AG948 Revision 2 to provide those
         amended instructions, and Revision 3 to revise the associated compliance times.

         For the reasons described above, this AD retains the requirements of EASA AD 2012-0237R1, which
         is superseded, but requires the use of the instructions as provided in the NMSB.

         Required Action(s) and Compliance Time(s):
         Required as indicated, unless accomplished previously:

         Note 1: Where, in this AD, reference is made to an RR Mod, SB or NMSB with an ‘A’ (Alert) in the
         number, it should be recognised that an earlier or later revision may not have that ‘A’. This kind of
         change does not effectively alter the publication references for the purpose of this AD.

         Note 2: RR Alert NMSB RB.211-73-AG948 Revision 3 is hereafter referred to as ‘the NMSB’ in this
         AD.

         On-wing Inspections:
         (1) Within the compliance time specified in Table 1 of this AD, as applicable, and, thereafter, at
             intervals not to exceed 5 000 engine flight hours (EFH), accomplish an on-wing inspection of the
             LP fuel tubes, clips and FOHE mounts (hereafter referred to as ‘the affected parts’ in this AD) in
             accordance with the instructions of Section 3 of the NMSB.

                                               Table 1 – Initial On-Wing Inspection (see Note 3 of this AD)
                                  EFH Accumulated                                             Compliance Time
                                                                  Within 800 EFH after the effective date of this AD, or before
                                  Less than 5 000 EFH
                                                                  exceeding 5 000 EFH, whichever occurs later
                                                                  Within 800 EFH after the effective date of this AD, or before
                                  5 000 EFH or more
                                                                  exceeding 6 000 EFH, whichever occurs first




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3064

EASA AD No.: 2016-0227

         Note 3: Unless stated otherwise, the EFH specified in Table 1 are those accumulated by the engine,
         on the effective date of this AD, since the accomplishment of one of the following, whichever
         occurred latest:
                   (i)       Embodiment of RR SB RB.211-73-F737 (any revision) or RB.211-73-F738 (any revision).
                   (ii)      Last inspection in accordance with NMSB RB.211-73-AG797 (any revision).
                   (iii)     Last inspection in accordance with NMSB RB.211-73-G723 (any revision).
                   (iv)      Last inspection in accordance with NMSB RB.211-73-AG948 (any revision).

         Corrective Action(s):
         (2) If, during any inspection as required by paragraph (1) of this AD, any discrepancy is identified,
             before next flight, replace the defective or damaged parts with serviceable parts in accordance
             with the instructions of Section 3 of the NMSB.

         In-shop Inspection(s) / Corrective Action(s):
         (3) From the effective date of this AD, during each qualified shop visit (see Note 4 of this AD) and
             during each engine overhaul, inspect the affected parts in accordance with the instructions of
             Section 3 of the NMSB and, depending on findings, accomplish all applicable corrective actions
             before release to service of the engine.

         Note 4: For the purpose of this AD, a qualified shop visit is defined as any shop visit for an engine
         subject to a Level 1 to Level 4 workscope, as defined by the Trent 500 Generic Engine Management
         Programme (RM1870 Issue 28), and includes ‘hospital’ shop visits.

         Note 5: A shop visit inspection as required by paragraph (3) of this AD may be accomplished as a
         substitute to an on-wing inspection as required by paragraph (1) of this AD.

         (4) If, on the effective date of this AD, an engine is in a qualified shop visit (see Note 4 of this AD),
             before release to service of that engine, inspect the affected parts and, depending on findings,
             accomplish all applicable corrective actions in accordance with the instructions of Section 3 of
             the NMSB.

         Ref. Publications:
         Rolls-Royce NMSB RB.211-73-AG948 original issue dated 28 September 2012, or Revision 1
         dated 10 June 2013, or Revision 2 dated 01 August 2016, or Revision 3 dated 09 September 2016.

         The use of later approved revisions of this document is acceptable for compliance with the
         requirements of this AD.

         Remarks:
         1. If requested and appropriately substantiated, EASA can approve Alternative Methods of
            Compliance for this AD.

         2.        This AD was posted on 20 September 2016 as PAD 16-135 for consultation until 18 October
                   2016. The Comment Response Document can be found at http://ad.easa.europa.eu.

         3.        Enquiries regarding this AD should be referred to the EASA Safety Information Section,
                   Certification Directorate. E-mail: ADs@easa.europa.eu.

                                  TE.CAP.00110-005 © European Aviation Safety Agency. All rights reserved. ISO9001 Certified.                  Page 3 of 4
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3065

EASA AD No.: 2016-0227


         4.        For any question concerning the technical content of the requirements in this AD, please
                   contact your designated Rolls-Royce representative, or download the publication from your
                   Rolls Royce Care account at https://customers.rolls-royce.com.
                   If you do not have a designated representative or Rolls-Royce Care account, please contact
                   Corporate Communications at Rolls-Royce plc, P.O. Box 31, Derby, DE24 8BJ, United Kingdom
                   Telephone +44 (0)1332 242424, or
                   send an email through http://www.rolls-royce.com/contact/civil_team.jsp identifying the
                   correspondence as being related to Airworthiness Directives.




                                  TE.CAP.00110-005 © European Aviation Safety Agency. All rights reserved. ISO9001 Certified.                  Page 4 of 4
                                  Proprietary document. Copies are not controlled. Confirm revision status through the EASA-Internet/Intranet.
An agency of the European Union
3066

Lufttüchtigkeitsanweisung                        Luftfahrt-Bundesamt
                                                                                       - Sachgebiet T23 -
                                            D-2013-039R1                             38144 Braunschweig
                                     FAA AD 2016-22-11 - Amdt. 39-18700              Fax: +49-531-2355-5298
                                                                                     email: ad@LBA.de

ENGINE ALLIANCE                                                                            07.11.2016

Betroffenes Luftfahrtgerät:
Art des Luftfahrtgerätes:       Flugmotor
Inhaber der Musterzulassung:    Engine Alliance LLC
Hersteller:                     GE Aviation, Pratt & Whitney Division
Muster:                         GP7200
Baureihen:                      GP7270 und GP7277
Werknummern:                    Betroffen sind Triebwerke, die mit "High Pressure Turbine (HPT) Stage 2
                                Nozzle Segment" mit den Hersteller-Teilenummern (P/N) 2101M24G01,
                                2101M24G02, 2101M24G03, 2101M24G04, 2101M24G05 oder 2101M24G06
                                ausgerüstet sind.
Gerätenummer:                   EASA.IM.E.026, FAA TCDS E00072EN

Revisionsstand:
Diese LTA ersetzt D-2013-039 vom 08.02.2013

Airworthiness Directive der ausländischen Behörde:
FAA AD 2016-22-11 - Amdt. 39-18700


Genannte Airworthiness Directives unter dieser Rubrik, die nicht durch die EASA herausgegeben worden sind,
wurden durch die EASA über die Entscheidung Nr. 02/2003 übernommen und sind somit ebenfalls Airworthiness
Directives der EASA.

Die genannte Airworthiness Directive wird im Luftfahrt-Bundesamt unter der Nummer 2013-039R1 geführt.

Betrifft:
(ATA 72) High Pressure Turbine Stage 2 Nozzles - Inspection / Replacement

Anmerkungen:

Gemäß M.A.303 und M.A.301 5.i) des Anhang I der Verordnung (EU) Nr. 1321/2014 (Teil-M) dürfen Luftfahr-
zeuge nach dem in der Lufttüchtigkeitsanweisung angegebenen Termin nur in Betrieb genommen werden,
wenn die angeordneten Maßnahmen ordnungsgemäß durchgeführt worden sind.

Die Europäische Agentur für Flugsicherheit (EASA) hat die oben referenzierte Lufttüchtigkeitsanweisung
FAA AD 2016-22-11 - Amdt. 39-18700 herausgegeben oder per Entscheidung Nr. 02/2003 übernommen.
Gemäß § 14 Abs. 2 der Betriebsordnung für Luftfahrtgerät (LuftBO) sind diese Lufttüchtigkeitsanweisun-
gen direkt in der Bundesrepublik Deutschland gültig und bedürfen keiner Umsetzung durch das Luftfahrt-
Bundesamt.

Mit Hilfe dieser Übersichtsseite veröffentlicht das Luftfahrt-Bundesamt ebenfalls die über § 14 Abs. 2 direkt
gültige Lufttüchtigkeitsanweisungen der EASA in den Nachrichten für Luftfahrer und im Internet unter
www2.LBA.de/LTAs/. Dieser Service dient reinen Informationszwecken und liegt keinem Verwaltungsver-
fahren zu Grunde. Rechtsmittel sind damit ausgeschlossen.




D-2013-039R1                                   Seite 1 von 1                                            504/2016
3067

[Federal Register Volume 81, Number 211 (Tuesday, November 1, 2016)]
[Rules and Regulations]
[Pages 75684-75686]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2016-26280]

––––––––––––––––––––––––––––––––––

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2012-1293; Directorate Identifier 2012-NE-45-AD; Amendment 39-18700;
AD 2016-22-11]

RIN 2120-AA64

Airworthiness Directives; Engine Alliance Turbofan Engines

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

––––––––––––––––––––––––––––––––––

SUMMARY: We are superseding airworthiness directive (AD) 2013-02-06 for all Engine Alliance
(EA) GP7270 and GP7277 turbofan engines with certain part number (P/N) high-pressure turbine
(HPT) stage 2 nozzle segments installed. AD 2013-02-06 required initial and repetitive borescope
inspections (BSI) and removal from service of these nozzles before further flight if one or more burn
holes were detected in any HPT stage 2 nozzle segment. AD 2013-02-06 also required removal from
service of these HPT stage 2 nozzle segments at the next engine shop visit. This AD requires the
same inspections as AD-2013-02-06, requires removal of affected HPT stage 2 nozzles at next piece-
part exposure, and adds certain P/Ns to the applicability. This AD was prompted by another report of
inadequate cooling of the HPT stage 1 shroud and stage 2 nozzle, leading to damage to the HPT stage
2 nozzle, burn-through of the turbine case, and in-flight shutdown. We are issuing this AD to prevent
HPT stage 2 nozzle failure, uncontrolled fire, in-flight shutdown, and damage to the airplane.

DATES: This AD is effective November 16, 2016.
   We must receive any comments on this AD by December 16, 2016.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by
any of the following methods:
   • Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for
        submitting comments.
   • Fax: 202-493-2251.
   • Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground
        Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590.




                                                  1
3068

•   Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building
       Ground Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590,
       between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

Examining the AD Docket

     You may examine the AD docket on the Internet at http://www.regulations.gov by searching for
and locating Docket No. FAA-2012-1293; or in person at the Docket Management Facility between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this AD,
the regulatory evaluation, any comments received, and other information. The street address for the
Docket Office (phone: 800-647-5527) is in the ADDRESSES section. Comments will be available in
the AD docket shortly after receipt.

FOR FURTHER INFORMATION CONTACT: Martin Adler, Aerospace Engineer, Engine &
Propeller Directorate, FAA, 1200 District Avenue, Burlington, MA 01803; phone: 781-238-7157;
fax: 781-238-7199; email: martin.adler@faa.gov.

SUPPLEMENTARY INFORMATION:

Discussion

     On January 15, 2013, we issued AD 2013-02-06, Amendment 39-17327 (78 FR 5710, January
28, 2013), (''AD 2013-02-06''), for all Engine Alliance GP7270 and GP7277 turbofan engines with an
HPT stage 2 nozzle, P/N 2101M24G01, 2101M24G02, or 2101M24G03, installed. AD 2013-02-06
required initial and repetitive BSIs and removal from service of these nozzles before further flight if
any burn holes were detected in the affected nozzles. AD 2013-02-06 also required removal from
service of the affected nozzles at the next engine shop visit. AD 2013-02-06 resulted from a report of
inadequate cooling of the HPT stage 2 nozzle, leading to damage to the HPT stage 2 nozzle, burn-
through of the turbine case, and in-flight shutdown. We issued AD 2013-02-06 to prevent HPT stage
2 nozzle failure, uncontrolled fire, in-flight shutdown, and damage to the airplane.

Actions Since AD 2013-02-06 Was Issued

     Since we issued AD 2013-02-06, we received another report of inadequate cooling of the HPT
stage 1 shroud and stage 2 nozzle, leading to damage to the HPT stage 2 nozzle, burn-through of the
turbine case, and in-flight shutdown. This event occurred with HPT stage 2 nozzle, P/N
2101M24G04, 2101M24G05, or 2101M24G06 installed. Investigation revealed that the event was
caused by damage to the HPT stage 2 nozzle due to inadequate part cooling. We are issuing this AD
to prevent HPT stage 2 nozzle failure, uncontrolled fire, in-flight shutdown, and damage to the
airplane.

Related Service Information

    We reviewed EA Service Bulletins EAGP7-72-190, dated December 6, 2012 and EAGP7-72-
262, Revision No. 5, dated December 18, 2015. This service information describes procedures for
inspecting the HPT stage 2 nozzle segments.

FAA's Determination

    We are issuing this AD because we evaluated all the relevant information and determined the
unsafe condition described previously is likely to exist or develop in other products of the same type
design.
                                                   2
3069

AD Requirements

     This AD requires initial and repetitive BSIs of the HPT stage 1 shroud and HPT stage 2 nozzle
segments and removal from service of these nozzle segments before further flight if one or more burn
holes are detected on the HPT stage 2 nozzle or if the HPT stage 1 shroud is found distorted. This AD
also requires removal from service of any HPT stage 2 nozzle segment, P/N 2101M24G01,
2101M24G02, 2101M24G03, 2101M24G04, 2101M24G05, or 2101M24G06, at next piece-part
exposure.

FAA's Justification and Determination of the Effective Date

     No domestic operators use this product. Therefore, we find that notice and opportunity for prior
public comment are unnecessary and that good cause exists for making this amendment effective in
less than 30 days.

Comments Invited

     This AD is a final rule that involves requirements affecting flight safety, and we did not provide
you with notice and an opportunity to provide your comments before it becomes effective. However,
we invite you to send any written data, views, or arguments about this AD. Send your comments to
an address listed under the ADDRESSES section. Include the docket number FAA-2012-1293 and
Directorate Identifier 2012-NE-45-AD at the beginning of your comments. We specifically invite
comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We
will consider all comments received by the closing date and may amend this AD because of those
comments.
     We will post all comments we receive, without change, to http://www.regulations.gov, including
any personal information you provide. We will also post a report summarizing each substantive
verbal contact we receive about this AD.

Costs of Compliance

     We estimate that this AD will affect no engines installed on airplanes of U.S. registry. We also
estimate that it will take about two hours per engine to perform a BSI of the HPT stage 2 nozzle. The
average labor rate is $85 per hour. Required parts cost about $504,486 per engine. Based on these
figures, we estimate the cost of this AD to U.S. operators to be $0.

Authority for This Rulemaking

     Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety.
Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation
Programs, describes in more detail the scope of the Agency's authority.
     We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III,
Section 44701, ''General requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices,
methods, and procedures the Administrator finds necessary for safety in air commerce. This
regulation is within the scope of that authority because it addresses an unsafe condition that is likely
to exist or develop on products identified in this rulemaking action.

Regulatory Findings

    This AD will not have federalism implications under Executive Order 13132. This AD will not
have a substantial direct effect on the States, on the relationship between the national government and

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