Microsoft PowerPoint - I - CETA 2020 critical minerals innovation.pptx

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Ref. Ares(2021)6044578 - 05/10/2021 Advancing Canada’s Critical Minerals Agenda: Innovation in Primary and Circular Recovery November 17, 2020 CanmetMINING, NRCan
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BACKGROUND DRIVERS DRAFT DRAFT                                                                                              2 Globally critical minerals are in demand Science and Technology is needed to: to feed clean tech, defence, medical, and high tech value chains                Transform Canadian Ensure processes and diverse and complex Opportunity for Canada as it is endowed             mineral inventory practices are environmentally sound with mineral wealth                       (primary and and economically secondary) to critical However, without processing                                            competitive materials technology Canadian mineral deposits are of little value
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Embrace Environmental Social & Governance Standards NRCan CanmetMINING                                                                                                             • • Continue to advance green and sustainable processes and innovations Establish Canadian brand as ethical and transparent supplier of CM •  Uphold ISO standards in traceabiity and provenance Critical Minerals R&D Program                                                                                                  •  Study opportunities to utilize tailings and process waste The next step towards launching a critical minerals industry and creating competitive value chains in Canada, by capitalizing on our Canadian advantages: established and coordinated industry network, technical expertise, and rich resources. ------------ 2015-2021 REE R&D Program ------------ Value Chain Primary &        Physical              Chemical      Impurity Removal        Separation Metal Making    Alloy Production    Magnet Making Secondary Sources   Processing            Processing      & Precipitation Establish Value Chain • Extend technical and economic understanding of every step within entire value chain Focused, Innovative R&D • Advance creation of domestic value chain,                      • Continue to partner with stakeholders to identify attract end-users to Canada                                      and address remaining R&D gaps • Establish Canada as competitive global                         • Customize research to maximize value from supplier of CM                                                   each Canadian projects • Improve competitiveness of innovative                              Develop Canadian Expertise processes • Advance TRL of Made-in-Canada technologies                         • Continue to train next generation of leaders, through demonstration in pilot plants                                  researchers and workforce in CM
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FROM ROCKS TO RESOURCES (REE + Chromite)                                                 4 Objectives: Responsible development of REE and Address the R&D gap to bring      New technologies to “de-risk” the chromite to maximize Canadian value and critical mineral resources to market        technical challenges benefits from the deposits Program Outcomes: Industry led, Mechanism: Canmet delivered Establish Made in Canada Addressed processing challenges technological solutions Steering Committees Informed by: and workshops Develop novel and efficient      Trained HQP for these emerging methods, techniques and tools                 industries Improved environmental performance and support regulatory development Reduced costs (capex/opex)
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ORE TO OXIDE (REE)                                                          5 Focus on Canadian deposits to produce viable flowsheets for each of the ores Ores           Physical             Chemical         Impurity removal  Mixed REE Oxalate  Refinery Grade Processing            Processing          Fe, Ce, U/Th                      Mixed Rare Earth Torngat Increasing recovery,     Baking, cracking,                                             Oxide Search Avalon   flotation, mag/grav.        leaching Commerce     Sep, calcination GéoMégA Matamec Foundational Science: Characterization, Process Chemistry Environment: Geochemistry, Ecotoxicity, Waste Management
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NRCan CanmetMINING                                                                   6 year (2015-2021) • $14 million program • “Industry led, CanmetMINING delivered” Rare Earth Elements R&D Program                                                                       Catalyst for Canadian REE industry by galvanizing stakeholders & experts  Innovated 14 new/improved processes (TRL 3-5) suitable for use by Develop new technologies to “de-risk” the technical challenges                                                Canadian projects with $50M+ in potential CAPEX reduction  Developed federal expertise in REE Address the R&D gap to bring critical mineral resources to market • Developed 16 research scientists & post-docs at NRCan                                                                                                  • Improved flotation recovery on all 6 ore samples studied • 13 students trained in REE (~$0.8M in student employment)                                     Trained HQP and         Improved                         • Reduced $46M CAPEX and $3.5M OPEX for one Canadian • Reached 210 Canadian stakeholders in technical workshops                                                                                                  project established Canadian          competitiveness of and meetings                                                                                                                                           • Reduced flotation reagent usage by over 50% for one • Involved 63 researchers and REE experts in the 46 contracts                                        REE network        Canadian projects                   Canadian project funded (~$3.5M)                                                                                                                                        • Completed 7 economic assessments on processing options • 33 peer-reviewed publications in journals and conferences                                                                                                  Program                                              •  Critical Minerals Task Force • 63 research reports available at REEChromite.ca                                                                                         Positioned website                                                                     Advanced                     Achievements                                             • • U.S. Joint Action Plan Global Rare Earth Industry Association • Scientific advances disseminated at 8 technical                                                                                         Canada in REE Science                           &                                               •  Active in developing ISO standards on REE workshops                                                                                                                              REE space                  •  Continual engagement with specific US, EU and • Developed 3 Canadian certified reference materials ($132K in sales to date) Impacts                                                Australian stakeholder • Toxicity tests data generated and used to derive federal Water Quality Guidelines • Guidance documents on NORM and waste management for                                                                                                  • 14 new/improved processes developed, offering $50M+ in REE industry                                                                                            Improved      Established Made-in-              potential CAPEX reduction over conventional process • Life-Cycle Analysis of processing                                                       Environmental, Social         Canada technological           • 6 patented or patent-pending processing technologies • Identified routes to recovery REE from secondary sources                                       and Governance         solutions                      • 1 piloting facility performance
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RING OF FIRE CHROMITE                                                     7 Made in Canada Approach Ores             Physical           Additives           Pelletizing           Smoking/     Ferrochrome Processing           Fluxes and           /sintering           Reduction Noront KWG         Improve recovery /      reductants minimize waste Environment: Formation and mitigation of Cr(VI), slag utilization, GHG minimization
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SELECTED RESULTS                                                     8 New technology                      Novel “Made in Canada”                          New processes applications for REE –                           technology                     for REE decomposition and impurity cleaner and less costly - supercritical          developed for ferrochrome             removal - reduced operating and fluid extraction and electrodialysis       production, using direct reduction                  capital costs Process optimization                   New scientific knowledge for improved recovery and cost on REE ecotoxicity to inform reductions ($46M capital, $3.5M/a regulatory development (ECCC) operating) Suite of novel technologies for these emerging industries
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BATTERY MINERALS R&D PROGRAM Working across Federal family to transform minerals into energy Source                     Mineral                 Upgrading           Battery chemicals             Recycling Conventional, new        Characterization,           Beneficiation,         Hydrometallurgy,             Metallurgy and secondary            geometallurgy            flotation physical         pyrometallurgy, sources                                            separation           electrometallurgy Environmental management, methods, testing and certification C 3           27             6           29              23         12              25         11 Li          Co             (Carbon) Ni               V         Mg              Mn         Na Lithium      Cobalt                     Nickel         Vanadium  Magnesium       Manganese    Sodium Graphene
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MINING VALUE FROM WASTE PROGRAM • Facilitate transition to a circular and low carbon economy • Address legacy and waste management challenges through collective innovation • Accelerate resource production • Cost and energy efficient recovery of critical and valuable minerals                                         74          27             12         21 Current projects REE     W          Co     PGEs    Mg         Sc Tungsten    Cobalt       Magnesium   Scandium
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